May 13

GN Solids Control ever supplied one Pre-Mix system in Kazakstan. We got inquiry on Pre-Mix system in Middle East.  Pre-mix system mainly including agitators, mud guns, jet mud mixer, or shearing jet device, of course as well as mud tank for plateform mounting above equipments. Please find following design for Middle East pre mix tank system

 

1. Mud tank specification

Mainly we construct the tank as three beam skid type. There should be a skid for shearing jet device pump. And according to client’s demand we make sloped floor/ladder, and make handrail as 1.5-1.6m high.

System including Pre-mix

System including Pre-mix

Furthermore, we make swing gate in handrail to allow mud material to be loaded on tank top. And it will be convenient for feeding material into the shredding hopper

Mud tank norminal dimensions should be (L) 13.7m x (W) 3.4m x (H) 3m. This is overall dimension exclude handrails.

2. Shearing jet device pump information

The pump is centrifugal one. Combined with shearing device and hopper as shearing jet device. Can be used as shredding mixing pump. According to the tank design, it holding about 352bbl capacity. So we need the charging pump hold 100m3/h treating capacity.

The detail is, 50HP motor power, 460V/60Hz/3Ph. The input and output diameter is 6″x5″, while impeller is 11″.

Shredding pump

Shredding pump

3. Shale shaker specification

For pre-mix mud tank system, shaker is a prepartion for mixing. As we know, pre-mix tank is for mixing and storing mud. Shaker is used to separate larger particle and provide better property drilling mud

This shale shaker don’t need large capacity. According to tank and system design 396GPM will be sufficient.  We request tow 2HP vibration motors

4. Mud gun and mud agitator

Usually we set one mud agitator per 3 meters. And mud gun should match with it. Except shaker tank or compartment we totall need 4 mud agitators and mud guns.

Mud agitator can be selected according to tank width, and height. But usually the mud gun will be modula length and type. The manual rotation is optional for certain users

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written by GN Desander Desilter \\ tags: , , , , , ,

Aug 20

GN can produce 4 inch mud hopper(500x500mm), 6 inch mud hopper(600x600mm,750x750mm), usually we assembly the mixing pump and mud hopper together as a jet mixing unit. It is widely used in our HDD system. A butterfly valve is incorporated in the neck of the hopper to adjust flow and to close off the hopper after use.

mud hopper

mud hopper

 Mud hopper usually used in mud mixing pump, High shearing mixer. Or as separated device matched with pump for bentonite configuration and mixing in mud mixing system. The working condition of mud hopper usually is mud density 1.5~2.8g/cm3, while mud viscosity is 60~120s. This is usual working condition to provide better performance as well as longer use life to save total cost on drilling.

GN mud mixing hopper are widely used in HDD(horizontal directional drilling) and oil gas drilling for bentonite mixing.Mud Mixing unit is combination of drilling mud hopper and centrifugal pumps,it’s mixing force comes from the centrifugal pump.

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written by GN Desander Desilter \\ tags: , , ,

Jul 31

We got many inquiries for HDD mud mixing system, some client connected the mud mixer with mud recycling system (add a mud mixing compartment based on the original mud recycling system) so that he can less a mud mixing tank and less the occupancy area. But some clients prefer separate mud mixing system, including mud hopper, mixing pump and mixing tank, several clients only buy a simple mud mixer unit( not a system).

mud mixing hopper

mud mixing hopper

The mud mixing hopper, also called a jet mixing hopper, in which materials are put into the circulating mud system. The mud hopper is powered by a centrifugal pump that flows the mud at high velocity through a venturi nozzle (jet) below the conical-shaped hopper. Dry materials are added through the mud hopper to provide dispersion, rapid hydration and uniform mixing. Liquids are sometimes fed into the mud by a hose placed in the hopper.

Our Equipments for this Mud Mixing/recycling system of Oil/HDD/Drilling

S/n    Description    Quantity    Unit
1,    ZS63×125-3  Shale shaker 1
2,      ZQJ100×6 Mud cleaner 1
3,      SB4×3-13 Sand pump             1
4,      LSB4×3-13 Sand pump 1
5,      Mud Tank  6000×2500×2900mm    1
6,      Jet mixing hopper 1

GN Solids Control Mud delivers a wide range of modern, innovative and cost-effective mud systems and equipment for both on- and off-shore applications. Each piece of equipment is designed and manufactured with a strong focus on quality, reliability, flexibility, and ease-of-use.

GN mud mixing hopper are widely used in HDD(horizontal directional drilling) and oil gas drilling for bentonite mixing. For more information for HDD mud cleaning, system, mud mixing system, mud recycling system, contact GN solids control directly.

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written by GN Desander Desilter \\ tags: , , , ,

Jun 09

We use a mud mixing hopper, mixing pump, mixing tank and agitators as a mud mixing system. Some times we only supply the material and equipments, client can choose to make the tank by themselves.

GN manufactured many mud mixing system for worldwide clients. Usually we sell mud mixing system, mud recycling system, mud storage tank together to the client, but there are also some clients need mud cleaning unit. Whatever system it is, we can design the equipments according to the client’s requirement.

Venturi hopper is one of the main equipments in the system.

mud mixing system

mud mixing system

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written by desander desilter \\ tags: , , ,