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May 16

Mud cleaning system is two main parts, the storage mud tank on below and many machines serve as purify the drilling fluid, which get rid of the solid debris in drilling fluid. The mud tanks which store drilling fluid are divided into circulation tanks and store tanks. Circulation tanks as a part of the filter cycle, there are shale shaker, vacuum degasser, deserter, and desander and decanter centrifuge on the top of tank.

The 1st level of purification
the drilling mud pumped away from the rig and flow-down in the shale shaker. The allocation drilling fluid enter into the bottom of the drilling well under the foundation of the drilling pump and carry drilling debris return the ground, through the elevated tubes enter into the shale shaker, the larger solid debris in drilling fluid are filtered through screen

Desander with GNZS752 Series Mini Shale Shaker

The2nd level of purification
When drilling fluid have debris contain gas, The use of vacuum degasser remove the gas which in the drilling fluid and can recover the density of drilling fluid, calm the drilling fluid viscosity.

The 3rd level of purification
the drilling fluid is disposed by two levels, mud purification enters into the desander.  Through the desander feed into the liquid pump, the harmful sold phase which the diameter is above 40-60um is separated in desander.

The 4th level of purification
the drilling fluid is disposed by the three level purification enter into the desilter through the desilter feed into the liquid pump, the harmful sold phase which the diameter is above 15-40um is separated in desilter.

The 5th level of purification
The drilling is disposed by the four level purification enter into the decanter centrifuge through the centrifugal feed liquid pump, the small harmful sold phase particles are separated in decanter centrifugal.

Usually, all five purification is all working at the same time. If it works one equipment or several equipments, the parameters of the drilling fluid can all meet the work requirements; it can work in one equipment or in several equipments. After the purification, drilling fluid can re-use in the drilling cycle

More informantion about drilling mud system , pl feel free to contract GN solids control.

written by GN Desander Desilter \\ tags: , , , ,

May 16

In this article, we will introduce the features and advantages of mud cleaner that manufactured by GN Solids Control

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Mud Cleaner, 1 of the widely used machines in treating the drilling mud and realize the solid-liquid separation and guarantee the mud can be used again, is one of the most earliest researched out products in GN. It is also 1 of the advantageous products that GN manufactures and sales 250 units per year.

 

Mud Cleaner is a three in one machine, the shaker, desander, desilter are combined and put together.

 

Since the 1st unit of mud cleaner was manufactured in GN, actually it also has went through a lot of improvement work. Until now, if the customer has the good advice with the machine, GN will be willing to accept and turn the advice into real change on the machine.

 

Compared with the mud cleaner manufactured by competitors, GN’s mud cleaner has some features as below,

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  1. As in the real work, different customers from different industries have some differential requirements with the mud cleaner, such as for the treatment capacity, the explosion proof requirement, the feeding type, etc.

 

GN’s mud cleaners have different treatment capacities for customer choice, like 500GPM’s small treatment capacity, 1000GPM’s, 1500GPM’s, etc.

 

As has different explosion proof standards in countries, GN has the “ExdⅡbt, IEC, ATEX…” Ex standards for customer.

 

  1. As 1 of the working principles of mud cleaner is to vibrate the mud and make the mud move on the screen by the vibration motor, the vibration strength will be high. In order to ensure the mud cleaner can burden the high vibration strength, the whole deck of mud cleaner is through the high temperature heat treatment to increase its strength.

 

  1. Duo to the bad work environment and condition, there is high requirement with the machine’s reliability and stability, all of GN’s mud cleaners are equipped with the parts from world famous brands, such as the Martin & Oli for vibration motor, Siemens & Schneider for the electrical components, etc.

 

Ensure the products with good quality are provided to customer and can create constant value is always the psychology of all GN’s people.

 

Finally, Welcome to contact us for any need:

Web:http://www.gnsolidsamerica.com

Email:[email protected]

written by GN Desander Desilter \\ tags: , , ,

Apr 07

As the first China and taiwan manufacturers specialized in drilling waste management equipment, and  solids control equipment including shale shaker ,shear pump ,mud agitator, Mud Gas Separator etc.GN Solids Control owns rich practical experience in this field. Decanter centrifuge and vertical cuttings dryer are the main equipment with regard to drilling waste management. Following many years’ running in various jobsites, GN Solids Control has good understanding within the drilling waste decanter centrifuge and vertical cuttings dryer.
Big bowl decanter centrifuge is widely used to treat typically the drilling mud and drilling cuttings. GNLW553C-VFD is a huge bowl decanter centrifuge together with 22’’ bowl diameter. Among the main equipment from GN Solids Control company, it truly is designed and made per the most recent technology. GN solids control company typically offer the big bowl decanter centrifuge with good price in addition to top quality.

160325GNCD930E

Features of 22’’ decanter centrifuge, model GNLW553C-VFD
The actual GNLW553C-VFD high-performance centrifuge comes with a 18 inch height bowl. The centrifuge design is with a length through diameter ratio of 3. some: 1 .
The centrifuge is actually fitted with a 75hp primary drive motor and a immediate coupled 30hp back-drive electric motor. The main drive motor and also back drive motor are usually mounted at one conclusion of the centrifuge. This layout can minimize the centrifuge footprint.
The explosion evidence motors and control panel can be certified to use in ATEX Zone 1 / Region 2 hazardous locations, IECEx Zone 1 / region 2 hazardous locations, CNEx Zone 1 / Area 2 hazardous locations. Several EX certificate, price as well as leading time are much distinct. Clients can choose the suitable EX LOVER standard per the work site request.
The GNLW553C-VFD decanter centrifuge is fitted with primary bearing temperature and coup sensors which give the GNLW553C-VFD improved levels of safety and satisfaction monitoring features.

Usage of 22’’ decanter centrifuge, model GNLW553C-VFD
The big bowl centrifuge is made for removal of low gravity solids from the fluid system in reduced operating costs.
1) The big bowl centrifuge can often treat water base mud and drilling cuttings
2) The big bowl centrifuge enables you to treat oil base mud and drilling cuttings
3) The big bowl centrifuge can be utilized in dewatering unit
4) The big bowl centrifuge enable you to recovery barite from drilling fluids

written by GN Desander Desilter \\ tags: , , , ,

Mar 31

Recently, we got news from competitors. Lots of solids control manufacturers close their office in Beijing, close their office in the downtown, close their office in USA, close their office in Russia…. All behavior shows that the drilling mud system suppliers want to reduce the production and operations cost, and they try to survive in this cold time.

BUT, GN Solids Control will keep normal operations and keep supporting the market even in the down time. Pls contact us freely at any time.

2015_gn_solids_china

GN operations base at USA.

GN Solids Control USA office and warehouse is keeping in good operations. If you are close to USA or you can come to USA very convenient, we welcome your coming to visit GN Solids America LLC and check GN decanter centrifuges, GN vertical cuttings dryer, GN mud cleaner, GN shale shaker at GN Solids America LLC location.

GN operations base at Russia.

GN operation base at Russia also working there for over 2 years. In the past two years, we shake hands with many big drilling contractors, mud service companies and solids control equipment big distributors. The client slowly tend to trust GN product after some small orders. And from this year, we got big orders from Russia client, they need more centrifuges and vertical cuttings dryer to support the drilling contracts.

GN operations base in Beijing, China.

GN already expand production capacity from last year. With more land for workshop and more high end technology mechanic process machine, GN solids control is growing up to big solids control company which can have similar reputation to USA brand solids control companies. We are attending CIPPE 2016 with the largest booth there in solids control field. 400 square meters booth at CIPPE will welcome each client from different countries, let’s talk more at the CIPPE and build health cooperation relationship for the upcoming project.

written by GN Desander Desilter \\ tags: , , ,

Mar 15

GN Solids Control is China leading company to manufacture the solids controls equipment and drilling waste management equipment. Shale shaker as the first phase separation equipment at mud circulation system, play an important role in the system. Our company founded 7 years before and we start the shale shaker design and production from then.  Until now, GN shale shaker have been exported to over 60 countries and areas for oil drilling application.

For now, GN Solids Control have different type shale shakers for option,  2 panel shaker, 3 panel shaker and 4 panel shakers. The client can choose the proper model to fit their unique project

.shale shaker

2 panel shaker GNZS752E is mostly used in non oil drilling industry. Most of client buy the mini shaker for diamond drilling or waste water treatment.

3 panel shaker is mostly used in HDD drilling, waste water drilling and Workover rig mud cleaning system. Some client also use the 3 panel shaker for oil drilling project.

4 panel shaker is most popular in oil drilling project. The shaker with longer deck can have better treating performance, mostly used in 500gpm mud system, 1000gpm mud sytem, 1500gpm mud system.

GN 4 panel shaker is replacement for Swaco Mongoose shaker. We have same type shaker screen which is replacement for Swaco Mongoose composite material shaker screens. Cheaper price carbon steel frame material screen is also available.f

GN 4 panel shaker can also be used for drilling waste management, water based mud drilling cuttings drying process. We call the shaker High G drying shaker or High G dryer in drilling waste management. After treated by GN high G drying shaker, the OOC can be reduced to about 10%, and the valuable Water based mud can be collected for reuse and the dry cuttings can be buries for permanent stock.

For oil based mud cuttings treatment, we recommend Vertical cuttings dryer for better performance, the OOC can be reduced to below 5%. OBM cuttings are more hazardous to environment and need to be taken care of more carefully.

written by GN Desander Desilter \\ tags: , , , , ,

Jan 18

In this article, we will mainly talk about GN shale shakers’ different combinations with Desander or Desilter, Desander and Desilter together are also available for customers. The details are as below,

1. GN Shale Shaker & Desilter AIO (all in one machine)

GN Shale Shaker & Desilter AIO

GN Shale Shaker & Desilter AIO

 

Compared with separate shale shaker or desilter, this AIO machine’s function could be much stronger and the whole structure could be more compact. It has 2 stages function for treating the drilling fluid.

The 1st stage is by using the shale shaker for separating out the solid articles over 100μm usually;

The 2nd stage is by using the desilter for separating out the solid articles over 20μm usually;

The quantity of the hydrocyclones of desilter is selectable based on different treatment capacity in unit time.

 

2. GN Shale Shaker & Desander AIO (all in one machine)

GN Shale Shaker & Desander & Desilter AIO

GN Shale Shaker & Desander & Desilter AIO

This machine is the combination of shaker and desander. Compact structure and perfect work performance make it popular in all most all the drilling industries.

The desander is usually for separating out the solid particles over 40μm in the drilling fluid.

Firstly the drilling fluid is screened by shale shaker and then treated by desander.

Based on the requirements for different treatment capacity in unit time, the quantity of hydrocyclones of desander could be selectable.

 

3. GN Shale Shaker & Desilter & Desander AIO (all in one machine)

GN Shale Shaker & Desander & Desilter AIO

GN Shale Shaker & Desander & Desilter AIO

Actually this combination of shaker, desilter and desander is called “Mud Cleaner” in GN.

Its advantage is also compact structure and has the complete functions for treating the drilling fluids with 3 stages.

The 1st stage is by shaker, usually the solids particles over 100μm in fluid could be separated out;

The 2nd stage is by desander, usually the solids particles over 40μm in fluid could be separated out;

The 3rd stage is by desilter, usually the solids particles over 20μm in fluid could be separated out;

This machine has 2-layer screens. The lower screen is used for doing the 1st stage separation, the upper screen is used for further screening the separated solid particles by desander and desilter and reducing the water in the solid particles.

written by GN Desander Desilter \\ tags: , , , ,

Dec 16

GN Solids Control centrifuge is high quality with reasonable price, centrifuge operation is also very important. And it require operator with many years experience or with training certificate from professional centrifuge supplier. In many cases, centrifuge problem is because of non-professional operation, not centrifuge itself.

For example, one centrifuge is used for treating the mud after vertical cuttings dryer. The mud discharged from vertical cuttings dryer is very heavy mud with high density, viscosity and not good flowability. In this case, if you feed the centrifuge directly, the feed pump will not work well and the centrifuge is easy to trip off. Our suggestion is the client can design one holding tank between the vertical cuttings dryer & the centrifuge, install one agitator in the mud tank to suspend the drilling mud and adding water if necessary to lower down the density of the mud. The centrifuge will surely working very fine under professional operations.

Another, vertical cuttings dryer block and trip off sometime, why?  This is self protection of the vertical cuttings dryer when faced with wrong operation. We recommend the engineers to select the proper material for dryer. For example, it is not good to use vertical dryer to treat the mud waste discharged from mud cleaners & centrifuge. Because the separation point of the vertical dryer is about 0.5mm; however, the particles discharged from mud cleaner & centrifuge is much smaller than 0.5mm, around some hundred microns or even smaller than 100microns. In this case, the vertical dryer screen basket is easy to block, not good performance. The vertical cuttings dryer is very picky, it can only treat the drilling cuttings discharged from shale shaker.

Except for centrifuge and dryer, other equipment like shale shaker, mud cleaner, agitator, centrifugal pump is much easier operation. The shaker have to use proper deck angle and replace the shaker screens when necessary, mud agitator need to add gear oil for the gearbox, the centrifugal pump also need lubrication oil. Pls follow the instructions on label or user manual to do correct oil lubrication.

written by GN Desander Desilter \\ tags: , , , ,

Dec 07

GN decanter centrifuge can be employed for drilling mud treatment method, waste water treatment, to clear out fine solids from water medium, thus to adjust often the physical property of the chemical medium, eg. Viscosity, occurrence, weight etc . GN typically offer high speed & middle acceleration centrifuges, treating volume can also be different from small capacity to huge capacity.
GN mini centrifuge
GNLW 223 is usually GN mini centrifuge, little capacity, high speed, which can be useful for waste water treat to get diamond drilling. The speed could reach to 3800RPM along with treating volume is about 6m3/h. Price of GNLW223 is also suit for diamond drilling grounds.
GNLW553 is GN significant bowl big volume decanter centrifuge. The volume can be 500gpm and the speed is tweaked from 1800RPM to 2500RPM. The big bowl centrifuge is definitely specialized for fast going, or other type of program.
GNLW363 is GN hottest model centrifuge. We have through 150sets centrifuge for yearly sales amount. The centrifuge is widely used in solids control, drilling waste management, waste materials water, environmental projects and many others. For this model, we can present 4 types centrifuge:
GNLW363CD fixed speed centrifuge, economical configuration
GNLW363CD-VFD variable velocity centrifuge, economic configuration
GNLW363CG fixed speed centrifuge, high quality configuration
GNLW363CG-VFD variable pace centrifuge, premium configuration
In connection with fixed speed centrifuge, we are able to offer 2200RPM, 2700RPM, 3200RPM bowl speed by adjusting the pulley with devices; variable speed centrifuge, it could be adjusted stepless from 0-3200RPM.
Regarding the production material, GN premium centrifuge is better than economical centrifuge, with better doing work performance and long life time.
Pls read more from GN website: GN decanter centrifuge

Except for drilling mud decanter centrifuge, GN can also present complete line of solids control equipment, including shale shaker, mud cleaner, centrifugal penis pumps, shear pumps, screw sends, mud agitators, jet mud mixers, mud gun, mud tanks. GN can also present complete line of drilling squander management equipment, including Substantial G dryers, vertical cuttings dryer, waste management centrifuge, cuttings solidification unit, energy desorption unit etc .

written by GN Desander Desilter \\ tags: , , , ,

Nov 23

GN Solids Control Company., Ltd has provided many pieces of HDD mud recycling systems for worldwide customers who are working on HDD, CBM Drilling, TBM Drilling Dredging areas etc . Now there’re 4 sets mud recycling systems working in CPP worksite, which are delivered in this 04. The treating capacity of every system is up to 1000GPM.
GN advanced 1000GPM HDD magnetic systems are especially used for often the solid control, finer debris can be separated out using the shaker, hydro cyclones as well as decanter centrifuges. This HARD DISK DRIVE mud system has four steps for mud these recycling:
1 . GN desander independent the solids that bigger than 40 microns by using 12 inch cyclones. Fluids end up from the bottom of cyclones can be further separated by individuals underneath shaker screens.
2 . not GN desilter is regularly made some 4 inch cyclones which can separate the hues that larger than 20 microns.
3. GN decanter centrifuges are effectively used to distinct solids larger than 2-5 microns. In this 1000 GPM HARD DRIVE mud system, the first centrifuge separates the most of the big solids with a medium spinning speed, while the second decanter centrifuge running at a greater speed to separate those rather finer solids.
GN provided two commissioning engineers to aid CPP operators setup these types of systems. In order to work properly, GN prepared one register for our customers, so they can make certain everything is ready for fast method and operating.

2015.10.21 HDD mud system
GN manuacturers also arranged to train the actual operators how to running repairs and maintanance this system in the worksite. From threshold of set up into the end of workers can certainly operate this systems rather familiarly, GN engineers ensure everything is going well. In general, it only costs no more than 1 week for this HDD systems operating.
GN also provides a few other standard mud recycling devices for HDD. Customized off-road systems can also be manufactured, here you are at connect with GN sales planners for more details.

written by GN Desander Desilter \\ tags: , , ,

Jan 22

Check energy current to find out if it’s normal before turn the motor on.

Check all of the bolts are correctly tighten before turn the motor on.

Check the entire shaker screen is correctly secure with wedge block.

See if there are any foreign objects around the shale shaker.

Once the cleaner operate at normal condition, there must be minimum noise and also the operation ought to be smooth and steady, if there’s any unusual noise, stop and appearance the gear immediately.

When the connection cable between vibration motor and also the control panel continues to be transformed due to maintenance or altering motor, the cleaner won’t work efficiently. It requires remove the shield in the finish from the vibration motor, connect the energy and observe if the rotation directions of these two vibration motors are other direction. Otherwise, it needs adapt to be other direction.

When alter the vibration motor, adjust the rotate blocks around the two vibration motors to become consistent.

After tighten the bolts of vibration motor, possess a check every 8 hrs, if there’s any release, and tighten it.

Once the vibration employed for about 500 hrs, inject a number of specific lubricant grease (about 80g).

The control switch is explosion-proof, don’t open if it is necessary. If have to look for problem, it requires switch off the energy first. When look into the equipment for possible problem, don’t let yourself be neglected particulars or wrong installed, to be sure the explosion-proof.

The wedge of shaker screen ought to be checked each 8 hour, if there’s any problem of release, tighten it promptly.

With compact the shaker screen, the strain pressure of every bolt is 5KN.

Once the mud cleaner can be used for 1000 hrs, some lubricating grease ought to be injected in to the grease box.

When the springs broken, alter the springs as quickly as possible. When altering the springs, the screen box ought to be elevated, and set the springs around the spring bases, then ease-lower the screen box.

Related Arciels:

Mud Cleaner 2

written by GN Desander Desilter \\ tags: , , ,

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